Carton FLOW RACKING SYSTEMS

Streamline order fulfillment and improve picking accuracy with Carton Flow Racking – Pac Rac’s gravity-fed, FIFO storage system engineered for high-efficiency warehouse operations across Canada.

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Carton Flow


What is Carton Flow Racking?

Carton Flow Racking, also known as gravity flow shelving, uses angled roller tracks that allow boxes, totes, or cartons to flow forward automatically as items are picked. It’s a first-in, first-out (FIFO) system that maximizes pick efficiency and inventory control while minimizing walking time for operators.

Pac Rac designs custom carton flow lanes to fit existing pallet racking or standalone shelving structures. Every system is built to CSA / NBC 2020 standards, with options for light-duty, medium-duty, or heavy-duty applications.

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FIFO Inventory Rotation
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Faster Picking Efficiency
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Less Picker Travel


Features of Carton Flow Racking

  • True FIFO stock rotation for small-item inventory.

  • Available in standard, full-width, or knuckled designs for ergonomic picking.

  • Gravity-fed rollers or wheel beds require no power or controls.

  • Built to CSA and NBC 2020 compliance for workplace safety.

  • Ideal for pick modules, packing stations, or assembly lines.

  • Can be retrofitted into existing pallet racks.

Carton Flow

Benefits Across Industries

Up to 150 % faster picking speed compared to static shelving.

Reduces travel distance for order pickers.

Improves space utilization by consolidating pick faces.

Increases SKU visibility and organization.

Applications & Industries

Carton Flow Racking increases order accuracy and pick speed by delivering boxes directly to the operator. It’s ideal for split-case picking and small-parts distribution where high turnover demands constant restocking.

Commonly used in assembly and kitting areas, carton flow keeps components organized and within reach, supporting lean manufacturing and just-in-time production.

Retailers rely on carton flow systems for split-case order fulfillment, minimizing picking errors and maximizing efficiency during peak seasons.

Carton Flow Racking is a staple in e-commerce fulfillment centers – supporting high SKU counts, fast order cycles, and ergonomic picking workflows.

Perfect for date-coded products or temperature-controlled goods requiring FIFO rotation. Pac Rac’s galvanized or coated track systems perform reliably in refrigerated environments.

Visit our Industries Served page to learn how Pac Rac supports each sector.

Installation & Services

Pac Rac’s engineering team designs carton flow systems that integrate seamlessly into your existing rack layout, optimizing lane slope, roller pitch, and SKU slotting for maximum pick speed.

Our certified installers ensure level alignment, proper track spacing, and ergonomic access angles for safe, efficient picking operations.

We offer routine inspections and Pre-Start Health & Safety Reviews (PSR) to maintain compliance under Ontario’s regulations and national building codes.

From roller replacements to slope recalibration or module expansion, Pac Rac provides responsive service to keep your flow racks performing at peak efficiency.

Carton Flow Rack

Accessories & Related Products

Enhance push back racking with:

Carton Flow Track

Choose from full-width rollers, wheel beds, or split-lane tracks — all designed for smooth, consistent carton movement.

Combine carton flow levels with mezzanines or multi-tier modules for vertical storage efficiency and easy order picking.

 

Rack Netting protection

Protect operators and inventory from pallet fall-through – especially in multi-level flow lanes.

Galvanized or epoxy finishes resist condensation and corrosion in cold-storage applications.

Frequently Asked Questions (FAQ)

Gravity roller tracks let cartons roll to the pick face, maintaining continuous FIFO flow.

Yes – Pac Rac can retrofit carton flow levels into most selective or push-back systems.

Small boxes, totes, or lightweight cartons with consistent dimensions.

Yes – galvanized tracks and rollers are available for freezer or cooler applications.

Occasional roller cleaning and alignment checks keep lanes flowing smoothly.

Why Choose Pac Rac Pallet Racking?

A pallet rack system consists of roll-formed steel components or structural steel components, or a combination of both to cater to various load requirements and warehouse layouts. At Pac Rac, our extensive experience with pallet racks allows us to create a storage system designed specifically for your needs, no matter what kind of palletized products or materials you handle.

Request a Free Quote

Have questions about our pallet racking systems or want to request a quote? Contact us below and we will be glad to help answer your questions.